With such jobs, a missing tool or a wrong tool can ruin efficiency and maintenance performance. That’s why having the right setup in such an industry matters. 

Our avionics tool kits are built for this type of environment. They offer specialist tools, organized layouts, and proper tool control to help improve workflow and safety.

Why General Toolkits Don’t Work

Avionics maintenance involves complex wiring systems, diagnostics, signal testing, and sensitive components. 

With such jobs, a missing tool or a wrong tool can ruin efficiency and maintenance performance. That’s why having the right setup in such an industry matters. 

Our avionics tool kits are built for this type of environment. They offer specialist tools, organized layouts, and proper tool control to help improve workflow and safety.

Why General Toolkits Don’t Work

A mixed or generic tool kit doesn’t work for aviation because: 

• Unorganized toolboxes slow the engineer down.
• Tools unaccounted for make tool control harder and FOD risk higher.
• Equipment supplied in generic kits rarely has the precision required for avionics. 

What a Proper Avionics Toolkit Should Deliver

A dedicated avionics maintenance tool kit, on the other hand, solves all these issues. Tools are suited for the job, and storage is organized to improve tool control. 

• Clear organization for quick tool retrieval 

• Specialist tools suited for avionics engineering 
• Consistency across teams and workspaces, improving efficiency 
• Strong tool control with visual checks to reduce FOD risk 

Our Avionics Tool Kits

We offer three pre-designed avionics tool kits: ​​

RBI9693TDR Avionics Measurement and Maintenance Kit

The ​​RBI9693TDR is our most complete kit for testing, diagnostics, and general repairs. It’s a wiring system tool kit with everyday maintenance tooling, making it the ideal travel case for avionic engineers. 

• Tools: 330 
• Size: 630 x 500 x 305 mm
• Best for: Testing, diagnostics, and repair

RBT305TDR – General Maintenance and Avionics in case with drawers

The RBT305TDR is a hybrid kit that bridges general aircraft maintenance and avionics work. It has been designed for engineers who move between mechanical and electronic jobs in a single shift. 

• Tools: 350 
• Size: 540 x 320 x 670 mm
• Best For: General avionics jobs

RBT9204C – Comprehensive Aircraft Mechanic Set, Including Avionics Maintenance and Test Tool

The RBT9204C merges mechanical, avionics, and testing tools under one fixed solution on wheels. Because of this, it’s the most ideal solution for teams that are primarily hangar-based or who perform regular maintenance. 

• Tools: 455 
• Size: 677 x 501 x 905 mm
• Best For: MRO and hangar workshop teams

Built for Real Aviation Environments

These kits have been purposely built for those in the aviation industry. We’ve spoken to professionals, revised our offerings, and listened to feedback to create solutions built for the space. All of the kits focus on reliability, speed, and consistency, exactly what professionals in the industry require. 

Tool Control as Standard

Every aircraft avionics toolkit in our range comes with CNC-cut, two-color foam inlays. These are designed to improve tool control and to reduce FOD risk. They help engineers adhere to safety compliance by clearly identifying whether or not tools are missing after a project has been completed.

Standardising Across Teams

We produce mass quantities of kits and supply them across organizations. This allows the team to work from standardized tool kits. Such standardization helps improve operational efficiency, boosts training, provides faster handovers, and reduces the occurrence of FOD risks. 

Custom Avionics Tool Kits

Though our kits are used by professionals around the world, some professionals or teams require unique solutions. In these circumstances, we can help develop custom avionics maintenance kits. These kits are built around your specific needs and requirements, from the tooling to the storage units, foam inlays, layout, and more. 

Shop Our Avionics Solution Today 

Browse the full range of avionics tool kits or contact our team and find the avionics tool kit that suits your needs.

The post Avionics Tool Kits: Built for the Job  appeared first on Red Box Tools.

Why Use Foam Inserts

Professionals use custom foam for tools because:

• Organisation: Custom foam can be built around your existing tools, so each piece of equipment has a designated area for storage. 
• Protection: As tools are inserted into foam, they no longer knock together or against the storage unit during transportation. 
• Efficiency: Finding and returning tools takes a matter of seconds. Over the year, this can free up hours of time. 
• Tool Control: Ensure every tool is managed, tracked, and secured, improving tool control massively. 

Foam for Tool Cabinets vs Tool Boxes vs Drawers

Regardless of whether you need foam inserts for a tool cabinet, box, or drawer, the principles stay the same. All foam inserts are custom-built, so they’re designed around your tools and storage unit, not the other way around.

For example, let’s say you require tool box foam inserts for a small Explorer Case like the E5122.BE. We’re able to cut the foam and tool inserts to fit the dimensions of this storage unit and your tools. This means you don’t have to change your tool kit; you’re only improving on it.

The same goes for drawer foam inserts for a larger, more immobile storage unit. The Bahco 5 drawer cabinet B1472K5RED, for instance. Totally different storage unit, but the same type of foam can be applied and custom-cut to fit your tools and the storage.

Custom CNC-Cut Foam vs DIY Foam

When it comes to tool foam, you have two types: CNC-cut and DIY foam. Both have their place in the market. The best, however, depends on what your requirements are.

How Custom Foam Is Made

The process for creating tool chest foam (or any foam for that matter) is more straightforward than many think.

• Step 1: Tools Are Scanned. Each tool is digitally scanned and traced to capture its exact dimensions.
• Step 2: Layout is Designed. A digital and bespoke layout is then created using the specific dimensions of the storage unit and the scanned tools.
• Step 3: Foam is CNC-cut. Tool paths are then generated from the approved design and sent to the CNC router, which cuts the foam to millimetre accuracy.

Because the whole process is digital, it is precise and repeatable. It can be used to create one-off foam inserts or foam inserts for an entire fleet. 

Real Use Cases for Foam Inserts for Tool Cabinets

In aviation, FOD prevention is non-negotiable. Shadowed foam inserts can help improve the visual appearance of aviation power tools to help quickly identify if any tools are missing and still left in the aircraft.

Automotive and engineering professionals could benefit from the tool retrieval benefits. In such an environment, having faster tool recognition and retrieval could save an immense amount of time over the year.

Upgrade Your Existing Tools

A common misconception is that foam inserts only work if you’re buying a brand-new tool kit. However, that just isn’t the case. Our custom shadow foam solutions can be used for existing tools and tool kits.

If you want to upgrade your current setup and make it more organised and presentational with custom, CNC tool insert foam, feel free to contact us. We’ll get the dimensions of your tools, cut the foam, and get it delivered right to your door. 

The post Foam Inserts for Tool Cabinets, Drawers & Tool Boxes appeared first on Red Box Tools.

Naturally, a lot of people begin with DIY shadow foam. It’s affordable, quick, and easy to try. However, quickly, they come to the realisation that it just isn’t worth it. What they discover is that the DIY foam looks messy and deteriorates fast.

That’s why we recommend considering professionally-cut CNC foam. It looks far more professional, holds its structure better, and lasts far longer than DIY shadow foam.

What Is DIY Shadow Foam?

DIY shadow foam is a manual method of creating tool organisation inserts using foam sheets. 

This is when you buy a foam sheet, place a tool on the sheet, trace around it, cut the shape out using a knife, and peel the layers away to make an indent for the tool. 

The process is generally simple, inexpensive, and flexible. Most DIY’ers are pleased with the result. 

Common Problems with DIY Shadow Foam

DIY tool control foam can work well initially. However, over time, it can cause some limitations.

First of all, even if you try your best, the cuts for the inserts are uneven. It’s remarkably hard to create consistent cuts using a blade on foam. 

Due to having uneven and sometimes even multiple cuts, the foam can weaken. With each cut, the foam generally loses structure. 

Adding to this, there are no push/pick points. They can be created by all means. However, from a DIY perspective, it’s remarkably difficult to get right. 

As a result, you get a loose tool fit and foam that just deteriorates day-by-day. With each use, it gets worse, resulting in flaking foam and poor fitting.

The CNC Foam Insert Process

The professional and recommended tool control option is CNC-cut foam inserts. This is when a CNC machine cuts the inserts out of the foam in one clean strike.

The creation of custom foam inserts looks like this: 

• Step 1: Tools are scanned or measured for exact dimensions. 
• Step 2: A digital layout is created using the scanned tools and foam.
• Step 3: This layout is then passed onto the CNC machine for millimetre accuracy. 
• Step 4: Based on the design, the CNC machine will also cut pick/push points 

That’s it. The process is accurate and repeatable. You get the same level of precision each time, ensuring quality and optimal tool control. 

Comparing DIY Foam vs CNC Inserts

Real Project Example

A customer came to use with their DIY shadow foam. Though it worked great for a while, over time, it quickly deteriorated. 

That’s when we recommended our CNC-cut shadow foam inserts. They can replicate his current layout, just in a cleaner, more durable way.

The process was simple. They provide us with their tools. From here, we scanned them, made a digital layout, got the customer to confirm the layout, and our CNC machine did the rest. 

As you can see from the image, the results are night-and-day. The customer went from flaky, uneven, and poor-quality foam to clean, crisp, and durable foam.

When DIY Foam Might Still Make Sense

Without question, though poorer quality, DIY shadow foam has its benefits.

They’re great for: 

• Temporary setups
• Small home toolboxes 
• Testing tools layouts before getting CNC-cut foam

However, if a toolkit is used daily or shared across a team, then toolbox or tool drawer foam inserts are the most reliable solution. 

Why CNC Tool Foam Is Better for Tool Control

In professional environments, like aviation, manufacturing, maintenance teams, and mobile technicians, CNC-cut tool foam massively benefit the workforce. 

They provide clearer tool accountability, faster visual tool checks, and generally look much more professional than DIY or no tool control foam. 

Plus, CNC custom foam inserts for tools are durable. They can withstand usage, which is required in such professional settings. 

Improve Your Tool Control Today 

It goes without saying that DIY shadow foam could be a great starting point. It helps users experiment with tool foam at a low cost. 

However, naturally, due to the DIY process, it can look messy and weaken over time. That’s when we recommend making the switch to CNC-cut foam inserts for long-term use. 

If you’re interested, feel free to contact us. We can create CNC-cut and custom foam insets for toolboxes, tool drawers, and mobile kits. 

The post DIY Shadow Foam vs Professional CNC Tool Foam Inserts appeared first on Red Box Tools.

It might not be romantic, however, a well-organised, reliable tool control system earns genuine affection. This is because it supports safety, efficiency, and pride in workmanship.

Why All Engineers “Love” Tool Control

For engineers and technicians, for example, those in high-stakes aviation and MRO environments, tool control isn’t just a nice-to-have. It’s a system that they rely on every single day. 

Proper tool control can easily be “loved” because it means accountability, safety, and efficiency. Therefore, it not only improves the workflow of the engineers. It also supports teams, reduces risk, and keeps crucial projects running smoothly. 

1. Tool Control Supports Safety and FOD Prevention

In aviation maintenance, a single forgotten tool can become dangerous foreign object debris (FOD). Because of this, maintenance crews enforce strict tool inventories and shadow boarding procedures to ensure no tool is left inside an aircraft. 

The scale of FOD problems is larger than many think. They actually cost the aviation industry up to $22.7 billion per year in damage and delays. Damage and delays can be caused by the smallest of tools as well, even a tiny screwdriver tip. 

When you implement tool control strategies, though, you’re able to ensure all tools are accounted for. This makes it easy to visually identify whether or not all your tools have been removed from the aircraft after maintenance. 

2. Organisation That Holds Up in Real Environments

Proper tool control often uses custom foam inserts or shadow boards. This ensures that each tool has its own defined place. 

Foam inserts and shadow boards are the perfect solution as they hold up in real environments. They are durable, regardless of how many times you pull or push a tool in or out of place. 

Time and time again, we’ve seen workshops following the 5S tool control system. Sort, Set in Order, Shine, Standardise, and Sustain. The problem with this, though, poorly made tool control systems’ labels fade, tear, break, or end up left half empty.

Those who “love” tool control don’t want to suffer this problem. That’s why we offer rugged and chemical-resistant tool control systems like Skydrol-resistance foam. This can withstand an engineers einvorment and provide organisation for years to come.

3. Saves Time, Protects Tools, and Reduces Downtime

Something that all engineers love is saving time, protecting tools, and reducing downtime.

In fact, 47% of work time is spent on searching for tools instead of actually using them. Not only this, but sometimes engineering tools cost a lot. Protecting them could save an organisation thousands per year. 

With a tool control system, you get faster tool retrieval and better storage for your equipment. All in all, this saves money, reduces downtime, and makes engineers’ projects much easier. 

4. Can Be Used for Existing Tools

Another reason professional value tool control systems like foam inserts or shadow boards is that they’re adaptable to existing tools. 

You don’t need to scrap your gear or buy a new storage box. Instead, you can just use your current tools and customise the tool control system to suit them. 

Improve Your Tool Control Today 

Engineers, we know you probably have a different Valentine’s date. We’re sure it’s not tool control. Still, it’s something you love dearly, and we know it. If you’d like to improve your tool control today, feel free to contact a representative at Red Box Tools. 

The post A Valentine’s Date for Engineers: Tool Control appeared first on Red Box Tools.

If anything, we recommend it. By designing foam inserts around your existing collection, you avoid unnecessary new purchases while gaining all the benefits of professional tool control.

Why Shadow Foaming® Existing Tools Makes Sense

Getting shadow foam insets for existing tools makes sense because:

• They help you maximise the use of tools you already own.
• They help you save time by boosting tool control.
• They make missing tools instantly visible.
• They work with any shape, brand, or age of tool.
• They help improve the tool’s lifespan.

Something worth noting is that they pay for themselves. The average tradesperson wastes almost 38 hours per year (nearly a full work week) just looking for tools. Shadow foam, however, reduces this massively.

Case Study: Rusty’s Mobile Bike Service Kit

Rusty’s Bikeshop came to us with a question. They loved their tools of mix wrenches, screwdrivers, and gadgets they’ve collected over the years. However, they didn’t want to buy new tools or a mobile storage unit, as they said off-the-shelf solutions didn’t fit their needs.

Due to the shadow foam inserts being completely bespoke, we were able to develop a solution. This mobile toolkit foam solution we developed perfectly fitted in their already-owned case and snugly fit all of their existing tools, even the awkwardly-shaped ones.

The Tools 

Rusty’s kit contains a mix of generic and cycling-specific tools. This included everything from wrenches to pliers, hex and Torx key sets, shock pumps, screwdrivers, etc. They were of mixed brands, sizes, and shapes. 

There was no way Rusty could find an off-the-shelf shadow foam solution that’d work for him. With the number of different tools required for the shadow foaming, it would be too difficult. Luckily, our shadow foaming is completely bespoke, and we were able to work around this. 

The Case 

For Rusty’s mobile bike shop, he had a Nanuk 985 wheeled hard case. This is a large, rugged case. You can get inserts for these cases; however, not bespoke options. That’s why we developed custom Nanuk tool case foam just for this project. 

Benefits of Shadow Foaming® Existing Tools

Everybody can benefit from adding shadow foaming to their existing tools and storage units. 

Using such foam can: 

• Protect your tools 
• Improve your workflow 
• Enhance tool control 
• Offer a professional presentation
• Be CNC-cut to fit any tool or storage unit 

The list goes on and on. Even better, you can do all of this without purchasing new tools or a storage unit. 

How Red Box Tools Creates Custom Shadow Foam for Existing Tools

Developing our customer CNC-cut foam inserts takes around five steps:

Step 1: Tool Assessment 

The process begins with an assessment of the customer’s tools. You also tell us your requirements, for example, whether you need mobile toolkit foam or foam for specific fragile items, etc. 

Step 2: Case & Layout 

Next, we look at the storage box. In the case of Rusty’s project, his storage unit was the Nanuk 985 wheel case. For this step, we just needed the interior measurements. 

Once we know the tools and case that’ll be used for the shadow foaming, we design a custom layout with the customer’s requirements in mind. The customer will need to confirm the layout before proceeding to the following step. 

Step 3: Scanning and Measurement 

With the layout decided, each tool is digitally scanned or traced to get its exact measurements. Common tools can be scanned and traced without you having to send in the tool as well, for example, wrenches, screwdrivers, etc. 

Step 4: CNC Cutting 

Now that the measurements are complete, we can cut the foam. This is done with precision CNC routing. Using such machinery allows us to cut the foam to millimetre accuracy to ensure your tools fit snugly. 

Step 5: Delivery 

All that’s left to do now is to get your shadow foaming back home to you. We’ll deliver it, and it’ll fit directly into your case and hold your tools securely. 

Get Your Tools Shadow Foamed

If you have a toolbox and tools you already love, don’t get new ones just to get shadow foaming. Tool organisation foam is for everyone, regardless of whether you have new equipment or not. To transform your current toolkit, feel free to contact us at Red Box Foam today.

The post Shadow Foaming® for Existing Tools – Rusty’s Kit appeared first on Red Box Tools.

Each industry has its unique demands. Therefore, having a kit tailored to your field ensures you have the right tools for the job.

The best tool kits for engineers not only include the tools needed for your work. They also use an organisation system to keep tools in place and within arm’s reach, boosting tool control and preventing lost equipment.

Aviation Tool Kits

Aviation tool kits are designed for aircraft maintenance. These kits include aircraft tools that are of high quality, from brands like BAHCO tools. Therefore, they’re ideal for AOG and base maintenance jobs. 

These kits also come with laser-cut Skydrol-resistant foam. With this, you can laser etch part numbers, have tool outlines, etc., so tool control is boosted massively. As a result, tools are accounted for and not left in aircraft, which can cause foreign object damage.

Automotive Tool Kits

Automotive tool kits cover a wide range of vehicle repair tools. This includes everything from spanners and sockets to vehicle-specific diagnostic devices. They can also be transportable or set-in-stone at a workshop. 

Tool quality and control are essential for these kits. That’s why each kit comes with quality, sturdy tools as well as foam inserts. The foam inserts are an excellent addition, allowing automation engineers to retrieve and account for their tools quickly.

Electrician Tool Kits

Electrician tool kits centre on insulated tools for live-circuit work. This can include screwdrivers, pliers, and cutters rated up to 1000 V (per IEC 60900 standards).

Insulated tools are life-saving with these kits. Around 1,000 electrical accidents occur in UK workplaces each year. When working with live circuits, these tools help prevent these accidents, acting as a shield between the electrical current and the tool holder.

All of these tool kits are mobile as well. Due to the nature of electrical work, they’re often remote. That’s why these kits are compact, light, and easy to manoeuvre.

Metal Work and Fabrication Tool Kits

Metalwork tool kits are built for welders, fabricators, and machinists who need heavy-duty tools for cutting, shaping, and measuring metal. 

These industrial-focused kits include a range of tools, including heavy-duty hammers, cutters, files, and precision gauges. 

Each tool within these kits is well-fitted in a durable case as well. This helps keep all the heavy-duty and potentially sharp tools in place in the workshop or during transportation.

Plumbing Tool Kits

In plumbing and general maintenance, professionals need compact, lightweight kits they can easily transport. That’s why a lot of kits for these industries are easy to carry and transport on a day-to-day basis. 

Within these kits, you’ll find tools like pipe wrenches, a range of spanners, cutters, pliers, and several other essentials for plumbing jobs and general repair work.

Custom and Build-Your-Own Tool Kits 

For specialised needs, you can also design your own toolkit. You can do this with us at Red Box Tools and Foam. 

All you need to do is send us a list of BAHCO tools you want, along with an idea for the type of case or cabinet you’d like to have. We’ll then return to you with a custom kit design and price for you to review. 

It’s really that simple. You contact us with what you need, and we’ll return with a bespoke kit design for you to confirm. That’s it.

Contact Red Box Tools Today

Using an industry-bespoke toolkit can improve workplace safety, efficiency, and tool control tenfold. 

With them, you’re guaranteed to have the right tools for the job. Even better, they’ll be well-organised and easy to retrieve. 

If you’re interested in a pre-built custom tool kit or want to create your own, feel free to contact us. We’ll be more than happy to guide you through the process. d, so you don’t have to create your own tool kit. 

The post The Best Tool Kits for Engineers: A Breakdown by Industry (Aviation, Automotive, Electrical & More) appeared first on Red Box Tools.

We work with aviation engineers up and down the country. After years of getting to know their pains, we believe we know the best aviation power tools on the market. 

What are the Best Power Tools in Aviation?

The best aviation tools combine durability with precision. For this reason, we believe that Milwaukee’s cordless drills and impact wrenches are the best power tools for aviation engineers. 

Why Milwaukee Power Tools Excel in Aviation 

1. Built for Demanding Environments 

Milwaukee’s cordless tools are some of the most durable in the industry. Alongside this, they’re cordless, producing fewer trip hazards in an environment that focuses heavily on health and safety.

2. Cordless Freedom with M12 & M18 Systems 

Milwaukee’s 12V (M12) and 18V (M18) batteries are also interchangeable. This massively simplified the logistics and usage of power tools. 

In practice, one Li-ion pack can power dozens of tools. And that’s exactly what engineers at Virgin Atlantic experience. They no longer have to juggle multiple batteries and charger types because of this interchangeable system.

3. Brushless Motors & High Torque Output

All Milwaukee cordless tools use advanced brushless motors. These motors can provide immense amounts of torque. 

The M18 Fuel ¼” impact driver, for example, produces 1,700 in-lb of peak torque. Even the compact M12 Fuel ⅜” stubby impact wrench delivers 250 ft-lb of breakaway torque.

4. Compact Tools for Tight Spaces 

Aircraft have many confined areas. Therefore, tools size matters. Milwaukee’s compact models are best here.

For example, the M18 Compact impact driver is only 4.4” long. This allows access behind panels and inside engine bays.

Similarly, the M12 stubby wrench is only 4.8” overall. While being this size, the torque of the power tool isn’t sacrificed either.

Impact Drivers Vs Impact Wrenches in Aviation

Both an impact driver and an impact wrench in aviation serve important roles, but they’re very different. 

An impact driver normally uses a ¼” hex chuck. This makes it ideal for driving screws, bolts, and other small fasteners. On the other hand, an impact wrench uses a square driver, usually ⅜” or ½” and delivers more torque, which is used to tighten and loosen larger fasteners. 

Milwaukee offers both impact drivers and wrenches. Therefore, you’re able to utilise their interchangeable battery system for both tools.

Other Trusted Tool Brands

Bahco

Bahco is a Swedish brand known for its ergonomic hand tools. Its ERGO screwdrivers and spanners, for example, are built with one goal in mind: to “make difficult work simpler” and to “protect 42 separate hand muscles” during use.

Stahlwille

Stahlwille is another great aviation tool brand. They’re a German toolmaker and are known for precision. Its torque wrenches and socket sets, for example, are engineered to very tight tolerances.

How to Choose the Right Aviation Power Tools

If you’re searching for the right aviation power tools, look for the following:

Contact Red Box Tools Today

It goes without saying, the best aviation power tools for aviation engineers are Milwaukee. These are by far the most durable and aviation-friendly power tools available. However, Bahco hand tools are also recommended, as well as Stahlwille wrenches. 

Together, all the mentioned brands offer tools built for long-term precision. They’re also backed by huge, global brands, so they’re trusted in the market due to their durability and usefulness in such environments. 

If you want to upgrade your toolkit today, consider looking at our pre-designed Milwaukee Packout tool kits. These have been specially made with Aviation Engineers in mind, so you don’t have to create your own tool kit. 

The post Best Aviation Power Tools (2025 List) appeared first on Red Box Tools.

A falling wrench can injure crew or damage critical equipment, while a stray spark in an ATEX Zone (explosive atmosphere) could ignite a fire. 

At industry events like SPE Offshore Europe 2025, where Red Box Tools recently participated, the focus was on safety and innovation in offshore environments. Here, they considered tethered and non-sparking tools for offshore work as safety essentials. 

Why Offshore Work Demands Specialist Tools

Working offshore (on oil rigs, wind farms, etc.) means operating in extreme conditions under strict safety rules.

Dropped objects, for instance, are a huge issue. In fact, the UK’s HSE data shows dozens of serious dropped-object incidents happen offshore each year. That’s why tethered tools in the UK are so essential. 

The UK and the US have regulations to prevent such hazards. The UK’s Working at Height Regulations 2005 require employers to prevent people being hit by falling objects and and OSHA rules (e.g. 29 CFR 1926.759(a)) in the US mandate securing tools to protect workers below.

Alongside this, in areas classified as explosive atmospheres (under the ATEX Directive 2014/34/EU), where ignitable gases or dust are present, spark-resistant tools need to be used.  Without them, standard steel tools could spark, leading to fires or worse, explosions. 

Tethered Tools

Tethered tools are fitted with attachments, like tool lanyards, straps, or a retractor, that keep them secured to a person or structure. 

Therefore, let’s say someone loses grip of a tether hammer while high up on a North Sea platform, the tether stops it from plummeting into people or the sea. 

Here at Red Box Tools, we offer a range of tethered tools and even complete tethered tool kits designed for working at height. Browse our full collection. 

Non-Sparking Tools

Non-sparking hand tools (also called ATEX-compliant non-sparking tools in the UK) are specially made for hazardous, flammable environments. Instead of ordinary steel, they are crafted from non-ferrous alloys like beryllium-copper or aluminium-bronze.

These materials don’t produce hot sparks when struck or dropped. Therefore, they are safe for use in TEX Zone 1 and 2 areas such as oil rigs, gas plants, refineries, or grain silos. 

At Red Box Tools, we also offer a range of non-sparking tools to ensure safety in such environments. See what we offer today. 

Using Both Together

In many offshore jobs, workers must address both drop hazards and spark risks. For example, consider a technician performing maintenance on an oil platform in a hazardous (Zone 1) area. 

They may use a tethered, non-sparking spanner to tighten a valve. The tether stops the tool from falling, and the tool’s copper-alloy prevents any sparks if it strikes the metal valve. By combining them both, you get dual safety: Safety from the tool dropping and safety from spark protection. 

UK & International Safety Standards

FAQ

What tools are required to meet ATEX standards?

Typically non-sparking hand tools that are made from beryllium-copper or aluminium-bronze alloys, certified for use in explosive atmospheres.

Are tethered tools a legal requirement in the UK?

Not explicitly by name, but effectively yes under general safety law. The Working at Height Regulations 2005 require employers to prevent any person from being injured by falling objects.

Where can I buy non-sparking tools in the UK?

From trusted suppliers like Red Box Tools. We provide ATEX-compliant, non-sparking tools and sets. 

Contact Red Box Tools Today

Tethered and non-sparking tools are the foundation of offshore safety. They help prevent dropped-object injuries and ignition of fires. 

Ensure that you and your workforce are safe today. Invest in tethered and spark-resistant tools in the UK. Comply with standards and safeguard your personnel now. 

The best for you? Well, that depends on your use cases. For more guidance, feel free to contact a helpful representative at Red Box Tools today. 

The post Offshore Safety Gear: Tethered & Non-Sparking Tool Essentials appeared first on Red Box Tools.

Therefore, for anyone working outdoors or on the move, waterproof tool cases are essential. They can keep your gear safe and dry so you don’t have to replace them.

What Makes a Tool Case Waterproof?

Several key features that make a truly waterproof tool case are its IP rating, its o-ring sealing, and its latches.

The IP rating determines how water and dust-tight the case is overall. For example, IP67 tool cases are dust-tight and safe from temporary submersion.

Other features, like a reliable gasket (aka an o-ring) and a secure latch (or latches), keep the pressure tight so water or dust cannot enter the toolbox.

Explorer Waterproof Tool Cases

Explorer Cases (made in Italy by GT Line) are IP67-certified and built for harsh conditions.

These Explorer Waterproof cases are trusted in the industry, like aerospace and the defence field, mainly due to their tough copolymer shells and airtight rating.

One of their main ranges is the GT4419. This is a handheld rugged tool storage unit. They also have their stackable tool cases, which are ideal for those looking for more portable space.

GT4419.R 29.20 lt Heavy Duty Rigid Explorer Case £120.01 ex VAT View product

GT4419.BE 29.20 lt Heavy Duty Rigid Explorer Case £118.52 ex VAT View product

GTAL1.2A3L.9471 Heavy Duty Rigid Explorer Case with Drawers View product

GT5221.BE 30.3 lt Heavy Duty Rigid Case £149.41 ex VAT View product

Bahco Waterproof & Water-Resistant Cases

Bahco provides a versatile selection of rugged storage units as well, for example, their Bahco waterproof tool cases and water-resistant tool bags.

Their heavy-duty rigid tool cases (like the Bahco 4750RCHD series) feature injection-moulded polypropylene bodies with o-ring sealed lids and purge valves. Essentially, they’re extremely watertight. 

Bahco even has tough fabric tool bags with 100% waterproof moulded bases. These bags keep contents dry even when placed on wet ground, so they’re ideal for outdoor environments or on-the-go jobs. 

B4750RCHD00 Bahco 18.5 L Heavy Duty Rigid Case £153.68 ex VAT View product

B4750RCHD01 Bahco 29 L Heavy Duty Rigid Case £206.50 ex VAT View product

B4750RCHD011 Bahco 29 L Heavy Duty Rigid Case with Tool Pallets £386.39 ex VAT View product

Why Buy from Red Box Tools?

At Red Box Tools, we offer both Explorer and Bahco waterproof tool cases. All of them are in stock and ready to ship. 

Plus, we can offer custom shadow foam inserts, which are precision-cut foam that can help organise and secure your tools inside any case. 

With our expert advice, fast UK delivery, and after-sales support, you can trust us to help protect your valuable tools against the elements. 

Get Your Case Today 

Investing in a heavy-duty waterproof toolbox will help prevent costly tool damage and even extend tool lifespan. Therefore, if you’re ready to upgrade your storage, contact us. Explore our range of Explorer and Bahco tool cases today.

FAQ

What makes a waterproof tool case different from a regular toolbox?

Waterproof cases use seals, certified design (like IP-rated gaskets and latches) to keep water and dust out.

Are all waterproof tool cases impact-resistant?

Most high-quality waterproof cases are also impact-resistant. 

Which brand of waterproof tool case is best for outdoor work?

Both Explorer and Bahco are excellent for outdoor use. Explorer cases are ideal for extreme conditions and maximum protection, while Bahco offers practical, durable cases and bags for everyday field work.

What is IP67 protection?

It’s a rating that means a case is fully dust-tight and can be safely submerged in up to 1 meter of water for 30 minutes. 

Can I get a waterproof case with custom foam inserts?

Yes, we can supply custom foam inserts for your waterproof tool cases, regardless of design, depth, or width. 

Contact Red Box Tools Today

The best for you? Well, that depends on your use cases. For more guidance, feel free to contact a helpful representative at Red Box Tools today. 

The post Waterproof Tool Cases from Explorer and Bahco at Red Box Tools appeared first on Red Box Tools.

Because of this, we’ll be comparing M12 vs M12 Fuel. These are lines of popular subcompact 12-vol platforms ideal for smaller, lighter applications. 

What Is Milwaukee M12?

Milwaukee M12 refers to Milwaukee’s core 12-volt cordless tool system launched in 2008. Most of the M12 tools use brushed motors, making them the more cost-effective option of the two compact lines.

What Is Milwaukee M12 Fuel?

Milwaukee’s M12 Fuel is the premium sub-category of the M12 platform. These use POWERSTATE™ brushless motor and REDLINK PLUS™ intelligent electronics (Milwaukee’s advanced control circuitry), so they’re the “heavier duty” version of the two power tool lines.

Key Differences Between M12 and M12 Fuel

What’s the Difference Between Brushless and Brushed Motors?

As you now know, the key differences between Milwaukee’s M12 and M12 Fuel tools are that the M12 are mostly brushed and the M12 Fuel are brushless.

A brushed monitor uses physical carbon brushes that press against a spinning commutator to deliver electricity to the motor winding. These are generally cheaper to manufacture, so the tool cost is lower, but they will wear down and need replacing over time.

A brushless monitor, on the other hand, doesn’t have carbon brushes. Instead, they use electronic controllers to send power to the motor windings. These don’t need replacing but are often more expensive due to electronics and design.

Popular Tools in Each Range

Both Milwaukee brushless and brushed tools offer hundreds of different options, with the most popular being below.

Milwaukee M12

• Milwaukee C12MT-0 M12 Multi-Tool
• Milwaukee C12HZ-0 M12 Compact Hackzall
• Milwaukee C12RT-0 M12 Rotary Tool
• Milwaukee C12RAD-0 Right Angle Drill
• Milwaukee C12PN-0 M12 Palm Nailer
• Milwaukee M12GG-0 Grease Gun
• Milwaukee M12PCG 310C-201B Caulk/Adhesive Gun
• Milwaukee M12PCG 600A-201B Caulk/Adhesive Gun
• Milwaukee M12SI-0 Soldering Iron
• Milwaukee M12BDDXKIT-202C Drill Driver Kit (5-in-1)

Milwaukee M12 Fuel

• Milwaukee M12FID2-0 Impact Driver Gen 3
• Milwaukee M12FDD2-602X Fuel Drill Driver Gen 3
• Milwaukee M12FPDXKIT-602X Hammer Drill Kit (6-in-1)
• Milwaukee M12FQID-0 SURGE Hydraulic Driver
• Milwaukee M12FMT-0 Fuel Multi-Tool
• Milwaukee M12FIR38-201B Fuel Ratchet 3/8″
• Milwaukee M12FCOT-0 Fuel Cut Off Tool
• Milwaukee M12FTB-0 Fuel Tyre Buffer
• Milwaukee M12FVCL-0 Fuel Wet/Dry Vacuum
• Milwaukee M12FNB16-0X Fuel Nibbler 1.6 mm

Pros and Cons of Milwaukee M12

Pros and Cons of Milwaukee M12 Fuel

Should I Choose Milwaukee M12 or M12 Fuel? 

If you want something that’s compact, lightweight, and budget-friendly for light-duty or occasional use, Milwaukee’s M12 tools are recommended. 

For anyone who needs more torque, speed, and runtime for regular or demanding tasks, Milwaukee’s M12 Fuel tools are recommended.

Conclusion

As you can see from the 12v power tool comparison above, both the Milquakee M12 and M12 Fuel tool lines are excellent compact cordless systems. However, each has its own sweetspot. 

While the M12 tools offer affordability, lighter weight, and proven performance for everyday jobs, the M12 Fuel offers more durability, increased runtime, and enhanced torque. 

Contact Red Box Tools Today

The best for you? Well, that depends on your use cases. For more guidance, feel free to contact a helpful representative at Red Box Tools today. 

The post Milwaukee M12 vs M12 Fuel: Which 12V System is the Best? appeared first on Red Box Tools.

However, despite looking similar, they’re very different. These differences lie in motor technology, performance, and durability.

Therefore, we’ll break down Milwaukee M18 vs M18 Fuel below to help you decide which range is better for your specific situation.

What Is the Milwaukee M18?

Milwaukee’s M18 line is the brand’s core 18-volt cordless tool platform. There are over 200 M18 tools available, and most have brushed motors and basic electronic systems, which keep costs lower while delivering reliable results.

What Is Milwaukee M18 Fuel?

Milwaukee’s M18 Fuel is the “premium” tool range. Every tool in this line features a POWERSTATE™ brushless motor and REDLINK PLUS™ intelligence (advanced onboard electronics). These upgrades make the M18 Fuel tools more efficient, powerful, and durable.

Key Differences of M18 Vs M18 Fuel

Which One Is Right for You?

M18: Best for DIY’ers & Casual Use

If you’re someone working on small projects, renovations, or just occasional tasks, the standard M18 range is a wiser investment. With this range, you get Milwaukee’s trusted performance for a fraction of the price.

Benefits

• Much lower upfront costs. 
• Simple to use with no additional settings or electronics.
• Perfect for furniture building, light trade work, or simple home repairs.

M18 Fuel: Best for Professional and Demanding Users

If you’re a professional or a heavy-duty user, then the M18 Fuel range is recommended. These tools have been designed to work with tough materials and on construction sites. They are also built to last longer and perform better than the standard M18.

Benefits

• Increase power and speed, especially under load. 
• Advanced protection against overheating and overloading. 
• Greater efficiency and runtime with brushless motors.

Is M18 Fuel Worth the Extra Money?

For any regular or intensive tool users, yes, M18 Fuel is worth the investment. The advanced motors and electronics provide stable, high performance while providing extra durability (meaning fewer repairs/issues).

However, if you’re someone who’s tackling lighter projects, like furniture making, light home DIY projects, etc., then the cost difference may not be justified. The standard M18 tools will still perform well for everyday use.

Plus, it’s important to know that the M18 and M18 Fuel use the same battery system. Therefore, you can always start with the standard M18 tools and then upgrade to M18 Fuel if required, and you won’t need to purchase extra batteries.

Conclusion

Without question, Milwaukee’s M18 and M18 Fuel tools are both excellent choices. The best, however, depends on your use case.

Simply put, M18 tools are more affordable and better for casual users on a budget, whereas M18 Fuel is best suited for professionals wanting lasting tools.

Either way, if you’re interested in purchasing Milwaukee M18 or M18 Fuel tools, browse the full range on our website today.

Contact Red Box Tools Today

Both Push Point and Pick Point tool foam inserts can improve your workflow significantly. To discover which option may be best for your application, contact our helpful representatives at Red Box Tools today. 

The post Milwaukee M18 vs M18 Fuel: Which Is Right for You? appeared first on Red Box Tools.

However, there are two retrieval methods you can choose between: Push Point and Pick Point. But which of these is best for you?

In this post, we’ll compare each option to determine which is more suited for your application. 

What is Push Point

Push Point™ is a removal style for custom tool inserts where the foam is cut away beneath one end of the tool. To retrieve the tool, the user just needs to press down at the recessed point (aka the Push Point), causing the opposite end of the tool to lift up for easy retrieval.

Features

• Under-tool cut-out: Deeper recess is CNC-cut under one end of the tool, creating the Push Point technology.
• Quick release: Pressing the Push Point will make the tool pop up for fast retrieval.
• Sleek top surface: Because the cut-away is below, the tool foam insert remains flush.
• Space-saving design: Compared to top cut-outs, under-tool cut-outs are space-friendly.
• Best for long or recessed tools: Works well with long wrenches or items that need to sit flush.

What is Pick Point

Pick Point is a removal style for foam cutouts for tools with a finger-notch or cut-out at the top of the tool’s profile (often at the handle or side). To retrieve the tool, the user hooks their finger into this “Pick-Point” and lifts the tool directly out of the foam. 

Features

• Top/side cut-out: Thumb-sized (sometimes smaller) indent or hole to help pick the tool out of the foam tool organisation.
• Intuitive operation: Simply hook your finger around the cutout and pull for tool retrieval.
• Flexible placement: Pick Point can be added on either side (or both) of the tool’s profile.
• Works with many shapes: Excellent for short, stubby, or oddly-shaped tools.
• Minimal specialised tooling: Uses standard tool foam insert cutting techniques.

Comparing Push Point and Pick Point

Which Removal Style is Right for You

Whether you choose Push Point or Pick Point depends on your tool foam insert requirements.

Here’s how we would decide:

• Tool size and shape: Very short or awkward-shaped tools often require Pick Point, whereas longer or more recessed tools require Push Point.
• Case or drawer design: If your toolbox or storage unit requires clearance below Push Point may not be practical, and for deep drawers, Pick Point might limit access.
• User preference: Some technicians may find that Pick Point is a more obvious tool retrieval technique, while others may think Push Point is simpler.
• Frequency of use: Once users understand the system, Push Point may offer faster tool retrieval with frequent usage.
• Workflow requirements: In high-stress or regulated environments, Pick Point or Push Point may be more recommended than the other.

If you’re still unsure whether Push Point or Pick Point is best suited for your toolbox foam, contact us at Red Box Tools. We’ll be happy to advise.

Why Customer Tools Foam Inserts Make the Difference

Custom tool foam inserts offer more than just “organised” storage. They’re an essential part of professional-grade tool control.

With a bespoke layout, each tool has its own dedicated slot, making it clear where something is and whether it’s missing.

This level of precision, especially in high-stakes environments like aviation, motorsports, etc., means reduced errors, more efficient work, and compliance.

Contact Red Box Tools Today

Both Push Point and Pick Point tool foam inserts can improve your workflow significantly. To discover which option may be best for your application, contact our helpful representatives at Red Box Tools today. 

The post Tool Foam Inserts: Push Point vs. Pick Point – Which Is Right for Your Tools? appeared first on Red Box Tools.